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Storm damage closes N.C. factory that makes vital hospital supplies

Marine One, with President Biden on board, flies over Lake Lure near Chimney Rock, N.C.,  southwest of the Baxter International plant closed by damage from Hurricane Helene.
Susan Walsh/AP
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AP
Marine One, with President Biden on board, flies over Lake Lure near Chimney Rock, N.C., southwest of the Baxter International plant closed by damage from Hurricane Helene.

As the remnants of Hurricane Helene moved inland, the storm flooded a factory that makes intravenous fluids used in hospitals around the country.

The Baxter International factory in Marion, N.C., about 35 miles outside of Asheville, was evacuated right before the worst of the storm passed, according to social media posts from employees. It鈥檚 now shut down and covered in mud 鈥 like a lot of western North Carolina. Bridges leading to the facility were also badly damaged.

The facility is one of the largest suppliers of in the country, the Food and Drug Administration says. Baxter to get the factory back online, but the company doesn鈥檛 鈥渉ave a timeline for when operations will be back up and running.鈥

The plant鈥檚 closure, which could last weeks or even months based on similar situations in the past, could strain the supply of vital health care products.

鈥淭he kinds of things that are made at this factory are drugs that we're using every day. And in the case of sodium chloride in particular, potentially for every patient ,鈥 says

IV fluids, like sterile water, saline and fluids with carbohydrates, are used all the time in hospitals, surgery centers, nursing homes and dialysis centers. Some drugs have to be given with IV fluid. And sometimes emergency room patients can鈥檛 have anything by mouth while they鈥檙e being evaluated in case they need surgery, so they鈥檒l get an IV to stay hydrated.

鈥淚t is the rare patient in the emergency department that doesn't end up with some IV fluids in the course of their evaluation and treatment, sort of regardless of their chief complaint,鈥 Haddock says.

Baxter and the government get to work

Work has already begun to get the factory back up and running with about 500 people on site, . 鈥淲e expect this number to double in the week ahead.鈥

The FDA is also working with Baxter and other parts of the government to get a handle on the situation. The agency says it may look at temporarily allowing imported IV fluids to avoid shortages.

Baxter is limiting orders to prevent panic-buying that could make things worse and to make sure that the existing supply of IV solutions is distributed evenly.

鈥淢y hospital has been told we can expect 40% of what we normally order,鈥 in Astoria, Ore., told NPR in an email. 鈥淲e are talking about having to limit elective surgeries.鈥

Baxter also sent a letter to hospitals suggesting they reevaluate their protocols for IV fluids to make sure they鈥檙e going to the people who really need them and not being wasted.

How hospitals are handing the situation

It鈥檚 difficult for hospitals to stockpile IV fluids, the way they can with pills or vials of medicine, because IV fluids are bulky. Each liter bag weighs more than 2 pounds.

鈥淭hey are large,鈥 says . 鈥淎nd so hospitals, if they're managing inventory on site, there's only so much they can keep on hand at a time. And it may be a week to 10 days鈥 worth, depending on which specific solution we're referring to.鈥

He says hospitals are already digging up old policies from when .

For better or worse, hospital pharmacists have been through this before.

鈥淚t's good because we can manage it,鈥 Ganio says. 鈥淲e can deliver care to patients without the patient's care being affected. It's bad because it means that we're just managing this. We're accepting that it's the status quo, and the patients aren't learning about it.鈥

What to expect if you鈥檙e a patient

Most of the juggling will happen behind the scenes. Patients probably won鈥檛 even realize IV fluids are in short supply unless things get really dire. The hope is that the FDA and health care system can prevent that from happening.

But shortages could affect patients in the emergency room who come in with nausea and vomiting, for example.

Often, they would be given an IV bag for hydration. But with the limited supply of these bags, these patients might be given anti-nausea medication and asked to drink a Gatorade or Pedialyte instead. That conserves the IV bags for patients in the intensive care unit and those getting surgery.

It could become a difficult situation, but patients should know they鈥檙e in good hands, says Haddock, of the American College of Emergency Physicians. 鈥淲e're pros at this, and we're going to figure out how to get you the care that you absolutely need, even if it's not the easiest way.鈥

Copyright 2024 NPR

Sydney Lupkin is the pharmaceuticals correspondent for NPR.
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